2.2kW Sensorless FOC Inverter Driver Board for Air Compressor

Input overvoltage and undervoltage protection
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2.2kW Sensorless FOC Inverter Driver Board for Air Compressor

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The 2.2kW Sensorless FOC Inverter Driver Board is a high-performance BLDC motor control solution designed for air compressors and HVAC systems.
It integrates advanced sensorless FOC (Field Oriented Control) algorithm, active PFC (Power Factor Correction) circuit, and reliable protection mechanisms, ensuring high efficiency, stable operation, and long service life of air compressor systems.
With compact size and modular design, this inverter board provides smooth motor startup, precise speed control, and excellent energy-saving performance — ideal for OEM/ODM integration in industrial and commercial air compressor applications.

 

DatasheetGet A Quotation
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Air compressor drive 01
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Core Certification

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Our Customer

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Customer welling
Customer changhong
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Customer Testimonial

German Pool Heat Pump
PFC + Driver Board Case
“Hunovate supplied the complete PFC power and drive solution for our high-end pool heat pump. The sensorless FOC drive enabled ultra-quiet, smooth pump operation, and the high-efficiency PFC delivered excellent EMC performance—allowing us to pass stringent EU regulatory certification on the first submission.”
U.S. Premium Air Conditioner
PFC + Driver Board Case
“Our high-end AC program required exceptional energy efficiency and low acoustic performance. Hunovate’s high-efficiency PFC and FOC drive solution delivered jointly optimized results—achieving leading system-level efficiency while reducing operating noise to a remarkably low level that meets our flagship-grade requirements.”
Welling Motor
Driver Board Case
“As a motor manufacturer, precise drive matching is critical for us. Leveraging its Golden Sample Library, Hunovate quickly identified the optimal parameters, and the customized FOC algorithm fully brought out our motor’s performance. Their rapid response and results exceeded our expectations.”
HILTI Concrete Vibrator
PFC + Driver Board Case
“HILTI equipment demands exceptional reliability. Hunovate’s high-power PFC supply provided a stable power foundation, while the driver board’s algorithms—optimized for impulsive loads—enabled the system to pass rigorous shock and endurance testing, demonstrating outstanding industrial-grade reliability.”
U.K. Lawn Mower
Driver Board Case
“Our commercial high-power lawn mower operates under highly dynamic load conditions. Hunovate’s driver board, with its outstanding torque control and dynamic load handling, ensured consistent power and efficiency across all scenarios. Their professionalism and delivery speed from design to mass production were impressive.”
BLDC Motor Functional Run Test Device for AIP
Driver Board Case
“This BLDC Motor Drive-Based Functional Test Device is integrated as a core module in our standard motor testing system. Its one-button operation enables non-specialist operators to perform accurate tests, while the stable FOC algorithm reliably detects acoustic anomalies and related faults—together providing an efficient, reliable, and standardized testing solution for automated production lines.”

Benefits

Solution Features
•   Rated Power: 2.2kW, Peak Power up to 3.0kW (5s).
•   Wide Input Range: AC 220V ±15%, 50/60Hz.
•   High Efficiency: >94% at rated load.
•   High Power Factor: >0.98 with active PFC.
•   Advanced Sensorless FOC Algorithm – ensures smooth and quiet motor operation.
•   Comprehensive Protections: overvoltage, undervoltage, overcurrent, overload, IGBT over-temperature, exhaust overheat, and phase loss.
•   Communication Interface: optional RS485 (Modbus RTU) for intelligent system integration.
•   Soft Start & Smart Control: supports pressure switch or PWM signal start/stop.
•   Protection Level: IP54 board-level coating for moisture and dust resistance.

Why Choose Our 2.2kW Air Compressor Drive Board
✅ Proven Reliability: MTBF > 40,000 hours at 40°C, designed for continuous industrial operation.
✅ Advanced Control: Proprietary sensorless FOC algorithm ensures smooth and efficient motor performance.
✅ High Efficiency: >94% conversion efficiency with active PFC, meeting global energy-saving standards.
✅ Global Compatibility: Supports AC220V ±15% input, ideal for worldwide compressor applications.
✅ Rugged Design: IP54 board-level protection, resistant to dust and moisture in harsh environments.
✅ Flexible Integration: Optional RS485 Modbus RTU communication for system networking.
✅ OEM Ready: Compact design suitable for HVAC, air compressor, and industrial inverter customization.
Our product is not just a motor driver — it’s a complete air compressor control solution built for energy efficiency, reliability, and long service life.

Get a Quote or OEM Service
Looking for a customizable BLDC motor drive solution for HVAC, industrial fans, or air compressors?
We provide full OEM/ODM services, including hardware layout, firmware customization, and communication protocol configuration to meet your exact system requirements.
📩 Contact our engineering team today to discuss your project and get a tailored solution.

Specs

Category Parameter Typical Value Remark
Input Voltage Range AC 220V ±15% Single-phase input
Frequency 50/60Hz ±3%
Rated Current 12.0A (@220VAC)
Rated Power 2.2kW (Peak 3.0kW / 5s) Peak duration 5 seconds
Power Factor (PF) >0.98 (Full Load) With active PFC circuit
Efficiency (Typ.) >94% (Rated Load)
Output Output Voltage 0–220VAC (Single-phase) Variable output
Rated Current 10.5A Continuous output current
Speed Range 100–3000 RPM ±0.8% BLDC motor speed range
Control Mode Sensorless FOC Sine Wave Proprietary algorithm
Carrier Frequency 15kHz (Fixed)
Start/Stop Control Pressure Switch or PWM Signal External input control
Protection Under/Over Voltage 170V / 265V Shutdown Input protection
Phase Loss Detection <50ms Shutdown Hardware real-time detection
Overcurrent Protection 150% for 3s / 200% for 0.5s Shutdown
Overload Protection 120% for 60s Shutdown
IGBT Overtemperature 85°C Derating / 95°C Shutdown Internal thermal sensing
Exhaust Overheat >110°C Shutdown Based on external temperature sensor
Environment Operating Temperature -20°C ~ +65°C
Operating Humidity 10%–90% RH (Non-condensing)
Storage Temp. & Humidity -30°C ~ +85°C, ≤85% RH
Vibration Resistance 10–200Hz, 2.0G (IEC 60068-2-64) Industrial-grade test
Others Topology H-Bridge Inverter + Active PFC
Control Algorithm Proprietary Sensorless FOC + Soft Start
Communication RS485 (Modbus RTU, Optional) For system integration
Protection Level IP54 (Board-level Coating) Moisture & dust resistant

Download full datasheet (PDF)

Applications

Product Application
–  Air compressors (rotary screw, scroll, and piston types)
–  HVAC and heat pump compressors
–  Industrial blowers and centrifugal fans
–  Vacuum pumps and gas circulation systems
–  OEM/ODM customized inverter control systems

App motor drive italian pneumatic tools production line      Hvacr system solution

Form

MOQ:500-1000 pcs or Negotiable
Lead time:3–5 weeks for custom tuning
OEM/ODM:Yes
Engineering support:Yes(schematic review + parameter tuning)

Please fill out the form below with your details and inquiry. One of our representatives will get back to you within 24h.

About

Manufacturing

A national high-tech enterprise specializing in the research, development, production, and sale of smart motor driver & controllers.
R&D Experience
20+
Years
Total Employee
300+
Person
Area
12,000+
m2
Annual Capacity
10,000,000+
PCS
Production Workshop
Dedicated Smart Motor Driver & Controller Manufacturing Base
Step into our core production zone. Equipped with specialized SMT Clean Rooms and DIP Assembly Workshops, stringent environmental controls and standardized operating procedures ensure the stable output of over 10 million smart controller units annually and maintain consistent foundational quality.
Workshop dip assembly workshop
DIP Assembly Workshop
Workshop automation line 2
Automation Line 2
Workshop automation line 1
Automation Line 1
Workshop smt clean room 1
SMT Clean Room 1
Workshop smt clean room 2
SMT Clean Room 2
Workshop tablet production line
Tablet Production Line

Our Partner

Backed by over 20 years of experience from our sister company "Ghonestar Technology" in distributing key electronic components—including MCUs, MOSFETs, IGBTs, IPMs, sensors, and optocouplers—Hunovate has built a resilient supply chain that connects leading international brands with high-quality domestic manufacturers. Through this dual-track procurement strategy, we maintain multiple qualified options for critical components, secure competitive pricing, and gain direct access to manufacturer-level technical support, ensuring high reliability and continuous innovation across our solutions.
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Focused on BLDC Motor Control and High-Power Power Electronics for HVAC & Heat Pump Applications

We deliver reliable, application-proven control solutions that help our customers shorten development cycles and reduce system risk.
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