Fully Automatic Industrial Water Circulation Heating Control Board

liquid level data for precise temperature and level control
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Fully Automatic Industrial Water Circulation Heating Control Board

Overview

The Fully Automatic Industrial Water Circulation Heating Control Board is engineered for industrial water heating and circulation systems.
Equipped with PLC control and fuzzy PID + feedforward compensation algorithm, it provides precise temperature regulation and liquid level management, ensuring stable operation and high energy efficiency.
This board is ideal for industrial water circulation heaters, hot water systems, and process heating applications, supporting optional touch-screen HMI and Modbus TCP/IP communication for seamless system integration and remote monitoring.

Product Applications
–  Industrial water circulation heating equipment
–  Hot water circulation systems
–  Process heating and fluid circulation applications
–  OEM/ODM industrial control system integration

Solution Features
•   PLC Control + Fuzzy PID & Feedforward Compensation: precise temperature and liquid level management
•   Adjustable Heating Power: 0–30kW with 32-step power modulation (design reference)
•   High Energy Efficiency: >96% energy-to-heat conversion
•   Multi-Layer Protection: input over/under voltage, overcurrent, dry-run protection, leakage detection, and phase sequence protection
•   Industrial-Grade Reliability: MTBF >100,000 hours (design reference)
•   Flexible System Integration: supports optional 4.3-inch touch screen HMI and Modbus TCP/IP
•   Panel-Level IP65 Protection: water spray-resistant for industrial environments

Why Choose Our Industrial Water Circulation Heating Control Board
✅ Industrial-Grade Reliability: Designed for long-term continuous operation with MTBF >100,000 hours (design reference)
✅ Precision Temperature & Liquid Level Control: PLC + Fuzzy PID + Feedforward ensures stable and accurate heating
✅ Energy Efficient & High-Performance: Up to 96% energy-to-heat efficiency
✅ Multi-Layer Protection: Safeguards against over/under voltage, overcurrent, dry-run, leakage, and phase sequence errors
✅ Flexible System Integration: Optional touch-screen HMI and Modbus TCP/IP support for OEM/ODM industrial control
✅ Panel-Level IP65 Protection: Resistant to water spray and industrial environmental conditions
This board is not just a controller—it’s a complete high-performance solution for industrial water heating and circulation systems, ready for OEM and industrial automation applications.

Get a Quote or OEM Service
Looking for a reliable industrial water circulation heating control solution or OEM partner?
We specialize in custom control boards for industrial heating, water circulation, and process automation systems.
📩 Contact us today to discuss your project requirements —
our engineering team can customize control boards, firmware, and communication protocols to meet your exact industrial needs.

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Water circulation system control board 01
Water circulation system control board 02
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Water circulation system control board 01

Parameters

Category Parameter Typical Value Remarks
Input Voltage Range AC380V ±10% (3-phase) Industrial grid standard
Frequency 50/60Hz ±2% Accurate timing control
Rated Current 45A Cable sizing reference
Rated Power 3–30kW (SCR staged) Design reference
Efficiency >96% Energy-to-heat conversion
Output Heating Power 0–30kW (32-step modulation) Design reference, fine temperature control
Temperature Accuracy ±0.3°C Process quality assurance
Pump Control Output 3 relay channels (5HP water pump) System integration
Protection Input Over/Under Voltage 340V / 440V Grid fluctuation protection
Overcurrent 120% 10s Heating element short-circuit protection
Dry-Run Protection Liquid level sensor linked Prevents heating tube damage
Leakage Protection 30mA/0.1s (IEC 60730) Industrial safety standard
Phase Sequence Protection Automatic correction Installation tolerance
Environment Operating Temperature -10–70°C Boiler room and industrial environment
Operating Humidity 5–95% RH Steam-resistant
Vibration 10–55Hz, 1.0G Pump room vibrations
Other Topology SCR power control + PLC Industrial-grade architecture
Control Algorithm Fuzzy PID + Feedforward Fast response, anti-interference
Communication Protocol Modbus TCP/IP PLC system integration
HMI Interface 4.3-inch touch screen (optional) On-site parameter setting
Protection Grade IP65 (panel) Water spray-resistant

Resources

Pdf
Fully Automatic Industrial Water Circulation Heating Control Board

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