HILTI Concrete Vibrator Project

PUBLISH TIME: August 5, 2025   AUTHOR: hunovate   VISIT: 324

Customer Background
HILTI, global leader
in power tools, requires products meeting MIL-STD-810G impact resistance and IP68 protection standards.

Case hilti concrete vibrator driver board projectPain Points

150G continuous vibration causing solder joint failures
Voltage compatibility: 110V/220V/380V ±15%
Condensation corrosion risks 

Hunovate Solution
✓ Core Design
Sensorless FOC sinusoidal drive (0-20,000 RPM)
Four-fold protection: Phase-loss/Over-current/Over-voltage/Under-voltage
Automatic global voltage recognition

✓ Industrial Reinforcement
Aluminum substrate + partial potting (150G impact resistance)
RS485 interface (Modbus protocol)


Cooperation Timeline

Phase

Key Milestones

2018-Q2

Prototype passed 3m drop test

2019-Q1

First 5,000-unit delivery

2020-2025

Annual reorders: 25,000 units

 Value Delivered
✅ Industrial Durability Upgrade
Withstands 150G impact (Exceeds industry standard by 30%)
-25℃ cold-start success rate: 100% (Competitor average: 92%)

✅ Global Compatibility
Auto-switching for 110V/220V/380V (Covers global job sites)
Annual reorders: 25,000 units (Zero design changes)

 Project Impact
“The driver board’s stability in extreme conditions exceeded expectations. Its instant start capability significantly improves construction efficiency.”
HILTI Global Engineering Director

Focused on BLDC Motor Control and High-Power Power Electronics for HVAC & Heat Pump Applications

We deliver reliable, application-proven control solutions that help our customers shorten development cycles and reduce system risk.
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