2.5kW Concrete Vibrator Motor Inverter Drive Board

Phase loss protection, output over-current protection
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2.5kW Concrete Vibrator Motor Inverter Drive Board

Overview

The 2.5kW Concrete Vibrator Motor Inverter Drive Board is a high-performance motor control solution designed for construction-grade vibration equipment.
Powered by an advanced sensorless FOC (Field-Oriented Control) algorithm with high-frequency injection technology, it delivers smooth, efficient, and high-torque motor operation even at zero speed.
Featuring active power factor correction (PFC), multi-level protection, and IP67 potting design, this compact inverter controller ensures reliable operation in harsh construction environments.

Product Application
–  Concrete vibrator machines and industrial vibration equipment
–  Mold vibration and bubble-removal systems
–  High-speed BLDC electric tools (cutters, polishers, grinders)
–  Construction machinery and industrial drive systems
–  OEM/ODM customized inverter and motor control solutions

Solution Features
•   Rated power 2.5kW, peak 3.0kW (≤10s).
•   Supports Single-phase AC110/220V and Three-phase AC380V input versions.
•   Sensorless FOC sine-wave control for smooth and quiet operation.
•   High-frequency injection startup for full-torque zero-speed performance.
•   High efficiency >92%, suitable for continuous heavy-duty load.
•   PF >0.95 with active PFC circuit, compatible with global grid standards.
•   IP67 encapsulated design, waterproof, dustproof, and resistant to cement slurry.
•   Integrated RS485 (Modbus RTU) communication for system networking and group control.
•   Comprehensive hardware protections: short-circuit (<2μs), phase loss, over-current, over-voltage, and over-temperature.
•   Compact, lightweight structure ideal for OEM/ODM integration and portable tools.

Why Choose Our 2.5kW Concrete Vibrator Drive Board
✅ High Durability: IP67 fully-potted structure resists cement dust, vibration, and moisture in construction sites.
✅ Powerful Control: Proprietary sensorless FOC with high-frequency injection for full torque at zero speed.
✅ Multi-Voltage Input: Supports AC110V/220V single-phase and AC380V three-phase, ideal for global job sites.
✅ Safety Protection: Hardware short-circuit (<2µs), phase loss, overcurrent, and thermal protection.
✅ High Efficiency: >92% efficiency, PF >0.95, optimized for power tools and industrial vibration systems.
✅ Compact & Lightweight: Only 150×100×30mm, perfect for portable and embedded applications.
✅ OEM & System Integration: Built-in RS485 Modbus for multi-unit synchronization and remote monitoring.
This product is more than a controller — it’s a complete concrete vibrator motor drive system, engineered for extreme environments and high-demand applications.

Get a Quote or OEM Service
Need a custom BLDC inverter solution for construction tools or industrial vibration systems?
Our team provides OEM/ODM motor drive board solutions, with tailored firmware, communication interfaces, and hardware modifications to match your project needs.
📩 Reach out today — our experts will help you design a solution that balances performance, reliability, and integration flexibility.

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2.5kw concrete vibrator motor inverter drive board 01
2.5kw concrete vibrator motor inverter drive board 02
2.5kw concrete vibrator motor inverter drive board 03

Parameters

Category Parameter Typical Value Description
Input Voltage Range AC110/220V ±15% or AC380V ±10% (optional version) Multi-voltage compatibility
Frequency 50/60Hz ±5% Global standard
Rated Current 11.4A @220VAC Cable sizing reference
Rated Power 2.5kW (Peak 3.0kW ≤10s) Overload capability
Power Factor >0.95 (typ., full load) Lower grid losses
Efficiency >92% (rated load) Extended service life
Output Output Voltage 0–220VAC (single-phase) / 0–380VAC (three-phase) Adjustable output
Rated Current 12A Motor matching
Speed Range 0–20,000 RPM ±1% Precision vibration control
Control Mode Sensorless FOC Sine-Wave Encoder-free solution
Carrier Frequency 8–20 kHz (adjustable) Reduced acoustic noise
Protection Under/Over-Voltage 85V/265V (single-phase), 340V/440V (three-phase) Grid fluctuation protection
Phase-Loss <100 ms response Motor protection
Over-Current 150% for 3 s shutdown Stall protection
Overload 120% for 60 s shutdown Extended lifetime
IGBT Over-Temp 85 °C derate / 95 °C shutdown Module protection
Short-Circuit <2 µs hardware cutoff Fast fault response
Environment Operating Temp. –25 °C ~ +65 °C Suitable for hot job sites
Humidity 10% ~ 95% RH (non-condensing) High-humidity tolerance
Storage Conditions –40 °C ~ +85 °C, ≤95% RH Shipping/storage reliability
Vibration 10–500 Hz, 5G (IEC 60068-2-64) Heavy-vibration endurance
Others Topology H-Bridge Inverter + Single-phase PFC High cost-performance design
Control Algorithm Proprietary FOC + High-Frequency Injection Zero-speed full torque
Communication RS485 (Modbus RTU) System integration
Protection Level IP67 (potted) Waterproof & dustproof

Resources

Pdf
2.5kW Concrete Vibrator Motor Inverter Drive Board

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